SUNEAST PERFECTFLOW350/450/610 Tunnel type full-sealed nitrogen wave soldering
PERFECTFLOW series is a tunnel type full sealing nitrogen filled wave soldering system. lt adopts the world's first sealing solution for welding zone and the innovative segmented conveying solution,which perfectly meets the requirements of flexible welding process angle and enlarges the bottom space of boards, which solves the jamming, inconvenience in operation and maintenance problems of segmented conveyor in common wave soldering machine. It can extremely play the application effect of the nitrogen protection process of wave soldering, and greatly improve the performance of tunnel type wave soldering equipment and welding process quality.
Tunnel type full sealing nitrogen filled wave soldering machine PERFECTFLOW series Characteristics:
Conveyor system: adopts the segmented floating structure to effectively prevent the deformation of guide rail; innovative segmented conveying system, smoother conveying; the space of the bottom side of the board can be flexibly configured.
Preheating system: adopts the drawer type module energy-saving design, infrared and hot air convection heating can be combined as required, PID temperature control mode, with infrared heat compensation between the preheating zones and solde ring unit which effectively reduce temperature loss.
Soldering system: The solder pot is heated by external heat, the inner liner of the solder pot is made of cast iron, and treated with anti-corrosion; the solder pot is sealed with special elastic material and equipped with electric mode solder pot, which can be lifted, moved up and down freely.
Nitrogen filled system: the world's first sealing solution for welding zone,Flexible welding process angle; equipped with axygen separator for monitoring the remaining oxygen
PC+PLC control system:Windows 10 operation system, Chinese/English operation interface, process profile/data automatic storage function, over or under level of flux liguid alarm, low tin level alarm.
Product parameters
| Model | PERFECTFLOW/350 | PERFECTFLOW/450 | PERFECTFLOW/610 |
| Dimensions (mm) | 6000×1422×1750 | 6000×1522×1750 | 6000×1692×1750 |
| Weight | About 1850kg | Around 2050kg | About 2300kg |
| Power supply | 3PH 380V 50HZ | 3PH 380V50HZ | 3PH 380V 50HZ |
| Starting power | 33KW | 33KW | 45KW |
| Normal operating power | 8.5KW | 9KW | 11KW |
| Control system | PC+PLC | PC+PLC | PC+PLC |
| Spray move | Stepper motor | Stepper motor | Stepper motor |
| Spray pressure | 0.2Mpa~0.4Mpa | 0.2Mpa~0.4Mpa | 0.2Mpa~0.4Mpa |
| Solder flux flow control | Optional | Optional | Optional |
| Automatic solder flux addition | Standard configuration | Standard configuration | Standard configuration |
| Coughing method | Upward convective | Upward convective | Upward convective |
| Diameter of the exhaust pipe (mm) | φ250 | φ250 | φ250 |
| Blower power | 750 | 750 | 750 |
| Preheating method | Warmth Wind/Infrared | Warmth Wind/Infrared | Warmth Wind/Infrared |
| Temperature control mode | PID | PID | PID |
| Number of preheating zones | 3 | 3 | 3 |
| Preheating zone length (mm) | 1800 | 1800 | 1800 |
| Preheating temperature adjustable range | Greenhouse ~200℃ | Greenhouse ~200℃ | Greenhouse ~200℃ |
| Preheating time to warm up (min) | About 12min(Setting:150℃） | About 12min(Setting:150℃） | About 12min(Setting:150℃） |
| Hot air motor | 250W 3PH 220 VAC | 250W 3PH 220 VAC | 250W 3PH 220 VAC |
| Width range (mm) | 50~350 | 50~450 | 50~610 |
| PCB transfer direction | L→R(optional:R→L) | L→R(optional:R→L) | L→R(optional:R→L) |
| Transfer speed range (mm/min) | 500~1800 | 500~1800 | 500~1800 |
| Transport height (mm) | 750±20 | 750±20 | 750±20 |
| Permitted PCB component height (mm) | Up 120,Down 15 | Up 120,Down 15 | Up 120,Down 15 |
| Speed control mode | Closed-loop speed control of frequency converter | Closed-loop speed control of frequency converter | Closed-loop speed control of frequency converter |
| Claw | Heavy-duty double hook claw,optional:Special fixture claw | Heavy-duty double hook claw,optional:Special fixture claw | Heavy-duty double hook claw,optional:Special fixture claw |
| Track angle | 4.5~6.3° | 4.5~6.3° | 4.5~6.3° |
| Type of tin pot | Mechanical | Mechanical | Mechanical |
| Tin kettle material | Cast iron | Cast iron | Cast iron |
| Peak regulation mode | Inverter: Computer numerical control | ||
| Cooling method | Nitrogen jet knife cooling | ||
| Tin kettle heating power | 13.5KW | 13.5KW | 18KW |
| Tin pot maximum temperature | 300℃ | 300℃ | 300℃ |
| Tin kettle capacity | Around 480kg | About 550kg | Around 640kg |
| Peak drive power | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC |
| Time for tin kettle to heat up | about 150min(setting:250℃) | about 150min(setting:250℃) | about 150min(setting:250℃) |
| Furnace temperature control method | PID | PID | PID |
| Washing paw system | Bristle brush | Bristle brush | Bristle brush |
| Nitrogen purity requirements | 100.00% | 100.00% | 100.00% |
| Nitrogen consumption | About 20m³/h | Approximately 22m³/h | Approximately 25m³/h |
| Nitrogen pressure | 0.4Mpa~0.6Mpa | 0.4Mpa~0.6Mpa | 0.4Mpa~0.6Mpa |
| Spray external model (optional) | PERFECTFLOW/350-Z | PERFECTFLOW/450-Z | PERFECTFLOW/610-Z |
| Overall length increased by 500mm | |||
SMT Soldering Equipment Brands
Efficient Technology Co.,Ltd provide a full SMT assembly line solutions, including SMT Production Line, SMT Pick and place machine, SMT Stencil Printer, SMT Inspection equipment, SMT Weling equipment, SMT Intelligent Storage System, SMT Automatic Insertion Machine, SMT Peripheral Equipment, SMT Feeders, SMT Nozzles, SMT Spare Parts etc any kind SMT machines you may need, please contact us for more information: WeChat: +8613714564591 Email: sales@efsmt.com
FAQ:
Q: What we can do for you?
A: One-stop SMT Solution Supplier; Reliable SMT Partner.
Q.What is your MOQ requirement for the machine?
A. 1 set moq requirement for the machine.
Q. This is the first i use this kind of machine, is it easy to operate?
A: Provide free training，There are also English manuals or instructional videos to show you how to use the machine.
Q: If the machine has any problem after we receive it, how can we do?
A: Our engineer will help to solve it first, and free parts send to you in machine warranty period.
Q: Do you provide any warranty for the machine?
A: Yes 1 year warranty will be provided for the machine.
Q: What is your payment terms?
A: 30% deposit in advance and 70% balance before shipment.
Jacky
Jacky