QT-5500 online PCBA water-based cleaning machine
Features
The QT-5500 online PCBA water-based cleaning machine is a cost-effective batch cleaning system that can remove various residues in electronic products, including but not limited to: water-soluble residues, RMA (medium active rosin), no-rinse residues Lead flux, plating salt, fingerprints, dust and loose solder balls, etc. This cleaning machine is designed using the American TDC online medium, low pressure and large flow cleaning process concept. It has the characteristics of high cleaning efficiency and low cost. The nozzles and nozzles are all designed with humanization and are easy to install and maintain.
Machine Feetures
1. PLC+touch screen friendly man-machine platform.
2. Adopting online production method, high efficiency and stable product quality.
3. Adopting the working design principle of medium and low pressure and large flow, it saves cleaning agent consumption, reduces the use cost of production consumables, and has economical and efficient cleaning capabilities.
4. Integrated design, with high scalability, flexible line assembly, and high cost performance, suitable for customer requirements with different production capacity needs.
5. The whole machine is made of corrosion-resistant PP material and is durable.
6. The nozzle adopts quick connector method.
7. The nozzles are made of polyethylene, with dense nozzle arrangement, medium and low pressure, uniform flow and large flow rate.
8. The angle and height of the wind knife are adjustable, and the wind cutting efficiency is high and the noise is low.
9. Optional chemical proportioning system with quantitative automatic rehydration function.
10. The structure adopts humanistic design, such as fans, filters, etc., are reserved for installation and maintenance, which is convenient for repair and maintenance.
Cleaning process
QT-5500 online water-based cleaning machine is divided into three process sections, such as chemical washing and cleaning section, pure water rinsing section and powerful hot air drying section. The whole machine is divided into isolation or chemical pre-cleaning, chemical cycle cleaning, isolation air cutting, Rinse and isolate, isolate air knife DI pre-wash, DI water circulation rinse, final clean water wash, one-stage air cutting and air drying, two stages of air cutting and air drying, three stages of air cutting and air drying, and plate out.
Detailed cleaning process: entering the board → entering the board and isolating → chemical washing one → chemical washing two → isolating → air cutting and isolating → flushing and isolating → air knife isolating → DI water pre-rinsing → DI water rinse one → DI water rinse two → final rinse →Isolation→One stage of high-pressure hot air→Second stage of high-pressure hot air→Three stages of high-pressure hot air→Plate out
Specifications
Project name |
Technical indicators |
|
1 |
Machine dimension |
L5500*W1600*H1620mm |
2 |
Power |
~115kw |
3 |
Cleaning product size |
2000mm(L)*500mm(W)*80mm(H) |
4 |
Cleaning fluid consumption |
1.0-2.5L/H |
5 |
DI water consumption |
5L-10L/min |
6 |
Conveyor speed |
10mm/min-1500mm/min |
7 |
Control method |
Touch screen + PLC control |
8 |
Body material |
Corrosion-resistant imported PP material |
9 |
Mesh belt material |
Stainless steel SUS316 |
10 |
Air source requirements |
0.4-0.7(Mpa) |
11 |
Power requirements |
3PH, 380 VAC, 5 wires |
12 |
Weight |
~2200kg |
13 |
DI water quality requirements |
>15MΩ (Depending on customer products) |
14 |
DI water inlet requirements |
1.0 m3/h |
15 |
Exhaust air volume requirements |
1200 CFM |
16 |
Noise |
< 70 Db |
17 |
Chemical washing area spray pressure |
25-50psi |
18 |
DI rinse zone spray pressure |
25-50psi |
19 |
Product weight |
<10kg |
20 |
Water tank temperature in chemical washing section |
25-75℃ |
21 |
Wind knife angle |
Angle adjustable, lift adjustable |
22 |
Nozzle installation method |
Quick connector method for easy replacement |
24 |
Belt width |
500mm, customizable |
25 |
Water pipe installation method |
Quick connection method for easy maintenance |
26 |
Filtration precision (level 3) |
Minimum 10μm filter element |
Efficient Technology Co.,Ltd provide a full SMT assembly line solutions, including SMT Production Line, SMT Pick and place machine, SMT Stencil Printer, SMT Inspection equipment, SMT Weling equipment, SMT Intelligent Storage System, SMT Automatic Insertion Machine, SMT Peripheral Equipment, SMT Feeders, SMT Nozzles, SMT Spare Parts etc any kind SMT machines you may need, please contact us for more information: WeChat: +8613714564591 Email: sales@efsmt.com
FAQ:
Q: What we can do for you?
A: One-stop SMT Solution Supplier; Reliable SMT Partner.
Q.What is your MOQ requirement for the machine?
A. 1 set moq requirement for the machine.
Q. This is the first i use this kind of machine, is it easy to operate?
A: Provide free training,There are also English manuals or instructional videos to show you how to use the machine.
Q: If the machine has any problem after we receive it, how can we do?
A: Our engineer will help to solve it first, and free parts send to you in machine warranty period.
Q: Do you provide any warranty for the machine?
A: Yes 1 year warranty will be provided for the machine.
Q: What is your payment terms?
A: 30% deposit in advance and 70% balance before shipment.