Yamaha Z:TA-R YSM40R Pick and place machine

Placement Speed :200,000CPH
Applicable PCB :700*460mm
Applicable Part :03015mm to 45×60mm (Height 15mm or less)
Accuracy: +/-35μm (25μm) Cpk ≧1.0 (3σ)

BASIC INFO

Yamaha Z:TA-R YSM40R Pick and place machine

World’s fastest! 200,000 CPH

The speed is achieved by the leading-edge technology including innovative high-speed rotary heads and servo motors incorporating new, high-speed algorithms, etc.

Multi-camera system

nnovative multi-camera system has faster recognition speed along with high accuracy. This system can also include a coplanarity check function and side-view camera.

Ultra-high-speed rotary head

Delivers revolutionary productivity by employing our unique simultaneous component pickup technology, newly developed rotary control technology, and heads are lighter than previous high-speed heads.

Ultra-high-speed ZS feeder

A light-weight compact motorized feeder incorporates a new type control algorithm to ensure super-high-speed operation.※

※：The currently used ZS feeder can be optionally upgraded to the ultra-high-speed ZS feeder by upgrading the software version and adjusting with the tune-up station

Compact space-saving design

Even though a 4-beam unit, its small footprint and its design feature a width of only 1 meter and depth of 2.1 meters. The Z:TA-R delivers superb productivity per line length and productivity per surface area. It is a powerful tool for making maximum use of limited factory space!

Productivity by line length（CPH/m）

Flexible response for different production configurations!

2 types of head variations
Allows replacement with 2 head types to match the production configuration.

Flexible nozzle station

Nozzle station (ANC) is changeable to match the head. Also handles nozzle free layouts for high-speed head compatibility.

Head variations & matching components

Ultra-high-speed head handles components from tiny 0201mm chips and onwards

Dual lane system handles large-size PCBs

The YSM40R employs the dual lane system that gives superb versatility in feeding 2 parallel lanes of PCB in sizes ranging from small to midsized PCB on up to large-sized PCBs of 700mm in length.

Highly compatible with YSM20WR!

The newly designed YSM20WR is available directly coupled by conveyor to the YSM40R. Combining with the highly versatile YSM20WR achieves both high flexibility and productivity!

High tech to support high mounting quality & a high machine operating rate

Automatically diagnoses the nozzle function and appearance and replaces any problem nozzle with a spare nozzle as needed.

Rotary head tip filter

A filter attached to the shaft tip prevents dirt and grime entering, thereby minimizing down-time and maintenance costs.

High speed side-view camera

Monitors the component retention state in real-time with no loss at 3 periods or namely, right after pickup, right before mounting, and right after mounting.

Blow station

The blow station automatically self-cleans the nozzle shaft to drastically reduce the time normally required for maintenance. It is also effective on nozzles for extremely small components such as 0201mm chips.

Auto recognition optimizer functions

These functions including es-Vision for auto-generation and tracing of recognition data, and smart recognition to easily create component data for complex shapes to help prevent pickup and component recognition errors.

Highly stable & reliable pickup system

This system automatically maintains highly reliable component pickup by employing a high-performance vacuum pump, pickup position auto-correction function, and pickup height auto-teach function.

Z:TA-R YSM40R
4-Beam, 4-Head Spec. (YSM40R-4)
Applicable PCB		L700×W460mm to L50×W50mm
Mounting capability		200,000CPH (When using RS head)
(under optimum conditions as defined by Yamaha Motor)
Applicable components	Ultra-High-Speed (RS) Head	0201mm* to □6.5mm (Height 2.0mm or less) *option
	Multi (MU) Head	03015mm to 45×60mm (Height 15mm or less)
Mounting accuracy (Under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used)		+/-35μm (25μm)
		Cpk ≧1.0 (3σ)
Number of component types * 8mm width tape conversion		Max. 80 feeders with RS heads
		Max. 88 feeders with MU heads
		Max. 84 feeders with RS x 2 + MU x 2 heads
Power supply		3-Phase AC 200/208/220/240/380/400/416V +/-10%
Air supply source		0.45MPa or more, in clean, dry state
External dimension		L1,000×W2,100×H1,550mm (excluding projections)
Weight		Approx. 2,100 kg