Yamaha YRM20DR Pick and place machine

Placement Speed : 120,000CPH
Applicable PCB : 810*610mm
Applicable Part : 0201mm to W12 x L12mm,Height 6.5mm or less
Accuracy: ±0.015mm Cpk≧1.0

BASIC INFO

Yamaha YRM20DR Pick and place machine

The 1 head solution has reached an ultimate stage. A dual-lane surface mounter delivering great productivity, flexibility and ability to take on PCB.

1. 1 head solution provides broad-range production capability

2. Solution for variable-mix, variable volume production

3. High accuracy mounting and steady production of micro components

4. High-efficiency production with various features

1 head solution provides broad-range production capability

Super high-speed rotary RM head achieves 120,000CPH

Rotary head boosts component mountability of tiny components. This maintains high speed production since head replacements are no longer needed. This is technology that helps carry on the 1 head solution concept. This head can handle components ranging from super-tiny 0201mm components on up to medium-sized odd-shaped components of 12 x 12mm dimensions with heights of 6.5mm

High-speed multi-purpose in-line HM head

The flexible “all-around” head not only has high-speed, but also has the versatility essential for mounting super-tiny 0201mm components all the way up to large-size components of 55 x 100mm and heights up to 15mm.

Odd-shaped components capable in-line FM head

The ultra-wide-range head fully handles components ranging from super-tiny 03015mm chips on up to ultra-large components of 55 x 100mm and heights of 30mm. Force control is also available.

RM head / HM head / FM head

Solution for variable-mix, variable volume production

Takes on various types of production with super high efficiency

Ensures super high efficiency for production of various types, by combining parallel mounting and alternate mounting, and 4-stage mounting with the newly developed dual-lane conveyor. Achieves high productivity even when production type varies by lane.

W330mm Dual lane

Produces L-size PCB of up to L810×W330mm in Dual-lane. Can increase PCBs to be picked up and carriers transported, raising production efficiency.

Automatic push-up pin exchange system Included in the automotive PKG

This automatically positions the pushup pins. Using along with the automatic program change over function drastically reduces the workload during production changeovers.

Auto nozzle station Included in the automotive PKG

The nozzle is automatically exchanged for efficient production. The nozzle holder can be exchanged with a single touch which makes setup and maintenance easy.

High accuracy mounting and steady production of micro components

High accuracy mounting level of ±15μm (Cpk≧1.0)

Machine vibration controlled with a very stiff base, etc., and adjustment accuracy improved with Coord MACS, achieving a high accuracy mounting level of ±15μm.

Low-impact mounting

Relative height of the mounting surface and component bottom controlled by measuring PCB height to control mounting height, which minimizes impact on micro components together with a low static-loaded nozzle.

Steady pick-up and mounting

Multiple Accuracy Compensation System “MACS” realises stable pick-up and mounting by recognizing correction marks in the machine during production.

High-efficiency production with various features

Non-stop tray feeder eATS30

High-capacity tray feeder that can store up to 30 pallets. Provides a non-stop supply of tray components, achieving non-stop production. The lineup also includes a 10-stage tray component feeder “cATS10R” as well, with excellent space savings and cost performance.

Nozzle and feeder maintenance warnings

Self-diagnosis and self-recovery functions continuously maintain nozzles and feeders in a clean state for continuous high-quality production.

LCR verification

Measures the electrical properties of the chip components and ensures steady loading of components without errors.

Auto loading feeder

A simple task of cutting and inserting a tape reduces the load in the component supply work. Setting two reels makes it possible to level off the component supply timing, minimizing the risk of line stoppage due to failure of component supply.

Vision system further enhancing component mounting quality

The side-view camera improves quality for mounting of tiny components. Coplanarity checker can also be installed as an option. All Image Tracer Plus (option) saves every component recognition image, providing strong support for analysis of the mounting quality.

Model	YRM20
	Super high-speed rotary RM head	High-speed general-purpose in-line HM head	Odd-shaped components in-line FM (flexible-multi) head
Nozzles (per 1 head unit)	18	10	5
Applicable components	0201mm to W12 x L12mm,	0201mm to W55 x L100mm	03015mm to W55 x L100mm,
	Height 6.5mm or less	Height 15mm or less	Height 30mm or less
Mounting capability	120,000CPH Note 1	100,000CPH Note 1	35,000CPH
(under optimum conditions)
Mounting accuracy	±0.015mm Cpk≧1.0 Note 2		±0.035mm Cpk≧1.0
(under optimum conditions)
Number of component types	Feeder carriage exchange : Max. 128 types = 32 feeders x 4 (conversion for 8mm tape feeder)
	Fixed plate : Max. 128 types (conversion for 8mm tape feeder), Trays : 60 types (maximum when equipped with eATS30 x 2)
PCB dimensions	Single use : L50 x W50mm to L810 x W610mm
	Dual use : L50 x W50mm to L810 x W330mm
Power supply	3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz
Air supply source	0.45MPa or more, in clean, dry state
External dimension	L1,374 x W2,102 x H1,445mm
(excluding projections)
Weight	Approx. 2,550kg (Main unit only)