Yamaha YRM20 Pick and place machine

Placement Speed : 115,000CPH
Applicable PCB : 510*510mm
Applicable Part : 0201mm to W12 x L12mm,Height 6.5mm or less
Accuracy: ±0.025mm Cpk≧1.0 (under optimum conditions)

BASIC INFO

Yamaha YRM20 Pick and place machine

The 1 head solution has reached an ultimate stage. An all-around surface mounter delivering both overwhelming productivity and flexibility!

1. Fusion with Σ technology achieves overwhelming productivity

2. Broad-ranging production capability thanks to the 1 head solution

3. Standard features that maintain component mounting quality at a peak level!

4. Ensures high-efficiency production with a full range of functions!

Fusion with Σ technology achieves overwhelming productivity

Super high-speed rotary RM head achieves 115,000CPH!【NEW】

Rotary head boosts component mountability of tiny components. This maintains high speed production since head replacements are no longer needed. This is technology that helps carry on the 1 head solution concept. This head can handle components ranging from super-tiny 0201mm components on up to medium-sized odd-shaped components of 12 x 12mm dimensions with heights of 6.5mm

ZSR feeder【NEW】

Drastically improved component transfer speed. The super high-speed RM head component pickup is supported, achieving high productivity.

Auto loading feeder

A simple task of cutting and inserting a tape reduces the load in the component supply work. Setting two reels makes it possible to level off the component supply timing, minimizing the risk of line stoppage due to failure of component supply.

Dual-stage conveyor【NEW】

When conveying two PCBs

Improved flexibility enables the use of a PCB having a maximum width of 510mm as standard. High-speed PCB conveying drastically cuts the time needed for PCB changeovers.

Note : Only supports YRM20 2-beam type

Overdrive motion Under development

Utilizes the overdrive motion from Σ technology that minimizes the interference range between 2 heads to achieve higher production efficiency.

Broad-ranging production capability thanks to the 1 head solution

High-speed multi-purpose in-line HM head

The all-around type head that can provide not only high-speed but also high flexibility handling from super-tiny 0201mm components on up to large-size components of 55 x 100mm and heights to 15mm. Combining the HM head with the RM head realizes high-speed mounting of all types of components.

Odd-shaped components capable in-line FM head

Ultra wide-range head capable of handling components ranging from super-tiny 03015mm chips to tall components to 30mm and ultra-large components of 55 x 100mm. Force control is also available.

Beam variations available in 2 types

Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.

Handles various types of components

Standard features that maintain component mounting quality at a peak level!

Low impact nozzle gives high-quality mounting【NEW】

Light weight nozzles are essential standard equipment for ensuring high-speed, low-impact mounting, which is essential for mounting super-tiny components next to each other in narrow spaces. These come with nozzle IDs and improved maintenance features.

Vision system further enhancing component mounting quality

The side-view camera improves quality for mounting of tiny components. Coplanarity checker can also be installed as an option. All ImageTracer (option) saves every component recognition image, providing strong support for analysis of the mounting quality.

Nozzle and feeder maintenance warnings

Self-diagnosis and self-recovery functions continuously maintain nozzles and feeders in a clean state for continuous high-quality production.

LCR verification

Measures the electrical properties of the chip components and ensures steady loading of components without errors.

Ensures high-efficiency production with a full range of functions!

Non-stop tray feeder eATS30 【NEW】

Large-capacity tray feeder that can store up to 30 pallets. Provides a nonstop supply of tray components in pallet or magazine unit. Achieves streamlined refilling of tray components and non-stop production.

Compact tray feeder cATS10R 【NEW】

10-stage tray component feeder with excellent space saving property and cost performance.

Automatic push-up pin exchange system

This automatically positions the pushup pins. Using along with the automatic program change over function drastically reduces the workload during production changeovers.

Model	YRM20
	Super high-speed rotary RM head	High-speed general-purpose	Odd-shaped components
		in-line HM head	in-line FM (flexible-multi) head
Nozzles (per 1 head unit)	18	10	5
Applicable components	0201mm to W12 x L12mm,	0201mm to W55 x L100mm,	03015mm to W55 x L100mm,
	Height 6.5mm or less	Height 15mm or less	Height 30mm or less
Mounting capability	2-beam : 115,000CPH (under optimum conditions)	2-beam : 98,000CPH (under optimum conditions)	2-beam : 35,000CPH (under optimum conditions)
under optimum conditions	1-beam : 57,500CPH (under optimum conditions)	1-beam : 49,000CPH (under optimum conditions)	1-beam : 17,500CPH (under optimum conditions)
(in high production mode)
Mounting accuracy	±0.025mm Cpk≧1.0 (under optimum conditions)		±0.035mm Cpk≧1.0 (under optimum conditions)
(high-accuracy mode)
Number of component types	Feeder carriage exchange : Max. 128 types = 32 feeders x 4 (conversion for 8mm tape feeder)
	Fixed plate : Max. 128 types (conversion for 8mm tape feeder), Trays : 60 types (maximum when equipped with eATS30 x 2)
PCB dimensions	1-beam : (Single lane)
	Standard specifications : L50 x W50mm to L510 x W510mm, option : L50 x W50mm to L810 x W510mm
	2-beam : (Dual stage)
	1-PCB conveyance : L50 x W50mm to L810 x W510mm, 2-PCB conveyance : L50 x W50mm to L380 x W510mm
Power supply	3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz
Air supply source	0.45MPa or more, in clean, dry state
External dimension	L1,374 x W1,948 x H1,445mm
(excluding projections)
Weight	2-beam : Approx. 2,250kg (Main unit only), 1-beam : Approx. 2,150kg (Main unit only)