Solder Pallets Cleaning Machine QT-C800

Cleaning Basket Size: 1000mm
Product Size: L800*W480mm
Machine Dimension: 1880(L)*1450(W)*1500(H)mm
Machine Weight: 650KG

BASIC INFO

Solder Pallets Cleaning Machine QT-C800

1.One-button operation, the entire cleaning process is completed automatically, and the rinse solution is automatically added and drained without manual intervention. The equipment has low energy consumption, low operating noise, no pollution, energy saving and environmental protection, and the overall stainless steel structure occupies a small area.

2.The functions of cleaning, rinsing, wind cutting and drying are integrated. The quantity of liquid to be drained, the times of cleaning and rinsing can be set through the man-machine interface.

3.The equipment has a cleaning and rinsing real-time circulation filtration system, which uses a double pump and double liquid circuit design, and the spray system is in a closed chamber during cleaning. The utilization efficiency of the liquid is improved, and the use cost is reduced.

4.After cleaning, the surface of the jig is dry and has a high degree of cleanliness. It can be directly used in subsequent processes, and the effect of manual cleaning is greatly improved.

5.720-degree rotating omni-directional spraying, no dead angle for cleaning + drying.

6.The cleaning batch is large, which can save a lot of labor.

7.The nozzle pressure can be monitored during the cleaning process of the machine to ensure the cleaning effect. The inner side of the cleaning chamber is treated with 0.1mm thick nano-surface treatment, which avoids water droplets remaining in the box and greatly reduces the loss of liquid.

8.Anti-slip gas spring, safe and reliable, double sensors are installed on both sides of the upper cover, and double insurance safety devices are implemented.

9.The closed structure foam can be returned to the water tank, and the PP filter element is convenient for maintenance.

Specifications

Model	QT-C800
Machine Dimension	1880(L)1450(W)1500(H)mm
Machine Weight	Appr 650kg
Cleaning Basket Size	1000mm
Spray Pressure	4.5-6KG (total pressure value)
Product Size	L800*W480mm
Wash Quantity (mm)	200x480 44
	300x480 24
	400x480 16
Maximum Volume of Liquid Tank	50L*2PCS
Optimal Liquid Usage	40L*2PCS
Minimum Working Solution Volume	20L*2PCS
Number of Pumps	3 (1 solvent pump, 1 rinse pump, 1 drain pump)
Operation/Operation System	Mitsubishi PLC + China Taiwan Weilun touch screen
Cleaning System	Independent electric high-pressure pump extracts solvent + 720-degree rotation for all-round high-pressure spraying
Return system	Set the reflow time to 40-60 seconds (features are as follows)
Return system	Fully let the cleaning agent return to the solvent tank to save the potion
Rinse System	Independent electric high-pressure pump pumps rinsing water + 720-degree rotation for all-round high-pressure spraying
Drying System	High pressure blower + heating pipe box + temperature control module + 720-degree rotating all-round wind cutting + hot air drying
Filtering System	3 levels of filtration:
	Level 1 Filtration: Filter impurities and labels
	2-stage filtration: filter tin slag, rosin, flux and other particles
	3-stage filtration: 5μm rosin, flux and other particles
Cleaning Principle	High pressure spray cleaning + rinsing
Cleaning Method	The electric diaphragm pump extracts the cleaning agent after filtering,
Cleaning Method	Fix the spray bar on the top, bottom and side to form a fan-shaped water column to perform high-pressure spray cleaning on the jig or condenser in the rotating cleaning basket to remove rosin, flux and other dirt, and then rinse in the same way
Equipment Fixtures	Equipped with special fixed casters
Equipment Material	304 stainless steel material (thickness 1.5㎜)
Equipment Pipe Material	PPH material (features are as follows)
Equipment Pipe Material	Long service life, high temperature resistance, strong acid and alkali resistance, no scaling, easy to replace
Applicable Cleaning Fluid	Water-based environmentally friendly cleaning agent
Single Cycle Loss	150-300ml
Single Cycle Loss	Depending on the size, quantity, cleaning time, and heating temperature of the cleaning product
Input Power	AC380V 50HZ 50A
Total Power	30KW
Input Air Pressure	0.4-0.6MPa
Air Flow Volume	200 L/min @ Cleaning (consumed during cleaning)
Air Flow Volume	600L/Min @ Drying (drying air cut consumption)
Exhaust Velocity Requirements	7.5m³/min, just install Φ125 exhaust pipe
Pipeline	Three pumps and three pipelines (features are as follows)
Pipeline	Independent pump and independent pipeline can effectively avoid liquid leakage and reduce the working frequency of the pump to extend the frequency of use
Drying Method	720-degree rotating all-round wind cutting + hot air drying
Drying Principle	Heating pipe box heating + blower hot air return +
Drying Principle	Cleaning Basket Rotating Top, Side Air Knife Air Cutting
Drying Temperature	Room temp-80°
Number of Nozzles	56pcs
Number of Cleaning Tanks	1pc
Number of Rinse Tanks	1pc
Closing Method of Cleaning Tank	The first layer: steel door seal
Closing Method of Cleaning Tank	The second layer: It is sealed with an anti-corrosion sealing ring, and the imported safety valve is closed to effectively protect the safety of the operator and the product.
Cleaning Ability	Solder slag, rosin, and flux can be thoroughly cleaned
Wash + Dry Time	Solvent cleaning: 3-5 minutes (for reference only)
	Rinse: 2-3 minutes (for reference only)
	Drying: 5-8 minutes (for reference only)
	According to the product requirements, the cleaning, rinsing and drying time can be set freely separately from 1-999S
Cleaning Fluid Replacement Method	Equipped with special pipeline for automatic extraction
Cleaning Solution Treatment Method	Equipped with special pipeline for automatic extraction
Viewport	YES
Operation Panel	Touch screen, buttons, emergency stop, start key, reset key
If it used in COB jig cleaning	YES
Consumables	Filter element, water-based cleaning agent
Maintenance items, frequency and time-consuming	1. Filter element replacement: 1 month (replacement takes 5 minutes)
	2. Replacing the solvent: 1 month (replacement takes 30 minutes)
	3. Sprinkler head cleaning: 6 months (cleaning takes 10 minutes)
	The above is for reference only, and can be selectively replaced according to the cleaning frequency of the product.