KOH YOUNG ZENITH 3D AOI Machine

Component height: 3-4mm
Pass plate: 490 x 510 mm
Max PCB:490 x 510 mm(19.29 x 20.01 in)
Max PCB weight:4kg (8.82 lbs)

BASIC INFO

KOH YOUNG ZENITH 3D AOI Machine

Ultimate Solution for Inspection Challenges

Circuit boards are becoming more complex with new products. An AOI machine is becoming even more crucial to the electronics manufacturing lines. The industry has many2D, 2.5D and pseudo-3D inspection options that only compound issues with false calls and escapes. The Zenith AOI Series is the only machine that delivers True 3D Inspection to address solutions caused by highly specular packages and shadows from adjacent parts.

Incomparable True 3D Inspection Performance

The Zenith AOI Series is the only solution in the industry to base its inspection criteria according to IPC-610 standards for electronic assembly acceptability requirements. It provides clear and precise AOI measurements to accurately identify multiple defects such as missing solder, offset, polarity, upside down, OCV/OCR, solder fillet, billboarding, lifted lead, lifted body, tombstone, bridging, and more. Because it uses a quantitative True 3D measurement-based approach, the system delivers exceptional accuracy and repeatability.

IPC-based Solder Joint Inspection

Through Koh Young’s proprietary vison algorithms, the Zenith Series can quantify the exact height of a solder joint. Despite shadows or interreflection challenges, the Zenith accurately inspects and measures according to IPC-610 standards for electronic assembly acceptability requirements.

AI-Powered Auto Programming (KAP)

Industry-leading 3D profilometry technology converges with Koh Young’s proprietary AI technology to deliver true automatic programming. The innovative geometry-based Koh Young Auto Programming (KAP) software solution reduces the programming process to minimizes time to production and reduces costs.

KSMART Solutions: True 3D Measurement-based Process Control System

Koh Young pioneered True 3D measurement technology 20 years ago to create a zero-defect future. This gave rise to KSMART Solutions and its continuous efforts to leverage data and connectivity.

KSMART Solutions uses Artificial Intelligence to help automate process control while focusing on data management, analysis, and optimization. It collects data from across the factory line for defect detection, real-time optimization, enhance decisions, and traceability to improve metrics, increase quality, and lower costs by eliminating variance, false calls, and escapes.

Zero-defect through AI-Powered Koh Young Process Optimizer (KPO) Mounter

Koh Young is driven to help customers achieve a Zero-defect mounting process. Based on Koh Young’s accurate True 3D measurement data and its proprietary deep learning technology, Koh Young Process Optimizer (KPO) Mounter solution enables real-time mounting process optimization. It automatically analyze heads, nozzles, feeders, reels, and components to identify the issue, and then details the mounting parameters necessary to correct the fundamental problems.

Using AI-based analysis, KPO Mounter provides users with actionable insights. With KPO Printer solution, KPO Mounter can enhance your production quality and maximizes productivity to minimize cost of ownership, increase product quality, and maximize productivity.

Inspection Items	Inspection Task	Missing, Offset, Rotation, 3D Polor, Upside down, OCVOCR, Coplanar. Solder fillet, Lefed lead, Bilbarding, Tombstone, Bridging, Dimension

Inspection Performance	Camera Resolution	15μm	20μm
	FOV Size	30×30mm (1.18×1.18 inch)	40×40mm (1.57×1.57 inch)
	Full 3D Inspection Speed	18.3~30.4cm/sec Inspection speed varies by PCB, and inspection condition.)
	Height Accuracy (on KY Calibration Target)	±3%
	Camera	4M Pixel High Speed Camera
	llumination	IR-RGB LED Dome Syleddllumination
	Max. Measurement Height	5mm

PCB Handing	Conveyor Width Adjustment	Automatic
	Conveyor Fix Type	Front / Rear Fixed (factory seting)

Software	Supported Input Format	Gerber data (274X, 274D), ODB++ Placemen fle, Mounter JOB fle, Allegro, Zuken, Mentor (optional)
	Programming S/W	ePM-AO
	Statistical Process Control Tool	SPC Pro Review Stati KMART Remote Monitoring System
	Operator User-friendiness	KSMART Library Manager 2.0 KYCal Auto Camera Calibration Auto lluminatoin Calibration, Auto Height Calibration
	Operating System	Intel I7-3970X (6Core) 32GB, Windows 7 Ultimate 64bit

Addon Solutions	1D & 2D Handy Barcode Reader	KSMART Remote Monitoring System
	1D & 2D Inline Barcode Reader	Warp Compensation
	Offline Programming Station	Foreign Material Inspection
	Offine SPc Pro Station	Review Station
	Standard Calibration Target

	M	L	DL	XL
Max. PCB Size	330x330mm (13x13 inch)	510x510mm (20x20 inch)	Dual: 510x320mm (20X12.6 inch) Single: 510x580mm (20x22.8 inch)	850x690mm (33.4x27.1 inch)
Min. PCB Size	50x50mm (1.97x1.97 inch)			70x70mm (2.7x2.7 inch)
PCB Thickness	0.4~5mm (0.015~0.20 inch)			0.5~8mm (0.02~0.31 inch)
Max. PCB Weight	Ring Belt : 2Kg(4.4 Ibs), Timing Belt : 5Kg(11 Ibs)			10Kg(22 Ibs)
Machine Weight	550Kg(1212 Ibs)	600Kg(1322 Ibs)	700Kg(1543 Ibs)	850Kg(1874 Ibs)
Bottom Side Clearance	50mm(1.97 inch)
Supplies	200-240VAC, 50/60Hz Single Phase, 5Kgf/cm2
W	820mm(32.2 inch)	1000mm(39.3 inch)	1000mm(39.3 inch)	1350mm(53.1 inch)
D	1265mm(49.8 inch)	1265mm(49.8 inch)	1445mm(56.9 inch)	1445mm(56.9 inch)
H	1627mm(64 inch)
F	985mm(38.7 inch)		1165mm(45.8 inch)