Kulicke & Soffa iX 502 Pick and place machine

Placement Speed : 165,000 CPH
Applicable PCB :515*390mm
Applicable Part : 0201 ~ 45*45mm
Accuracy: ±35μm @ cpk ≥ 1.0

BASIC INFO

Kulicke & Soffa iX 502 Pick and place machine

SCALABLE OUTPUT - HIGH FIRST PASS YIELD

The K&S iX has continuous enhancements in the total pick and place process, further introducing a new light weight feeding range with proven high field-measured pick-rates of over 99.99%, higher placement accuracies for passives (35 microns), new component range, 25% increased output for camera-aligned components.
With software optimizing factory processes efficiently, the iX 302 and iX 502 simply blends into your factory. The truly modular single sided concept simplifies use and offers complete control and overview from one side in a volume environment.

Industry's most controlled placement process
The unique feature of the iX is its optimized control of each and every individual placement resulting into the highest first-pass yield in the industry. It minimizes the costs associated with repair and possible scrapping. In addition, the high quality of your manufactured product assures end-user satisfaction, with minimal warranty recalls by the final consumer.
The unique placement process features:

- Advanced PCB collision detection mechanism

- No impact force = No component cracking

- Real-time closed-loop placement force control to place the part at the specified placement force

- Placement process verification (according blue-print value) - Always check the reliability of each individual placement

- PCB surface mapping allows all other placement heads to place without impact on the learned placement height.

Benefits:

- Conceptually smooth machine movement: low maintenance, reliable component handling and a continuous basis for accuracy, 24 hours a day, 7 days a week - year after year.

- Fully software controlled pick and place cycle: controlled pick, optimum acceleration and deceleration process, monitoring and controlled placement: No damage to components.

- All individual placements follow 'blue-print' values, making sure only correct PCBs leave the line.

- Proven reliability of fewer than 1 defect per million placement performance.

- Capacity can be added or removed in order to increase or decrease output without altering the line footprint: True capacity on demand.

Options

CPR2: 15 micron Compact Placement Robot

Designed for speed, high accuracy and lowest cost of ownership
Main benefits:
- 15 micron placement accuracy at full speed (no output penalty)
- No need to include an expensive Flip Chip bonder in the assembly line
- Maintenance free air bearing technology
- Field upgradable
- Lowest cost of ownership
CPR2 Compact Placement Robot is compatible with iX 502, iX 302 and Hybrid

Slim Fit Tape Feeder

The next generation Feeding Platform from K&S
Designed for robustness, low cost of ownership and better pick performance

Main benefits:
- Lowest cost of ownership
- Ease of use
- High performance
- Industry 4.0 ready
- Flexibility
- Improved OEE
Available feeder types:
SF Feeder 4 mm, SF Feeder 8 mm, SF Feeder 12 mm, SF Feeder 16 mm, SF Feeder 24 mm
SF Feeder 32 mm, SF Feeder 44 mm, SF Feeder 56 mm, SF Feeder 72 mm,
SF Feeder 88 mm

SF Feeder platform compatible with AX-501, AX-301, iX502, iX-302 and iFlex

Capacity On Demand

Lower your investment costs by 20%. Buy your average yearly capacity and rent extra capacity only during peak seasons
Scalable capacity:
Save 20% on your initial equipment investment by installing the appropriate capacity on your machines and hire additional robots during peak seasons. By using a combination of CPR robots and SPR robots, capacity can be scaled from 30,000cph to 121,000cph (IPC 9850(A))
Compact Placement Robot (CPR):

- Output (IPC 9850(A)) per Robot: 6,000 cph

- Maximum number of robots: 20

- Feeding lanes per robot: 11

Standard Placement Robot (SPR):

- Output (IPC 9850(A)) per Robot: 6,000 cph

- Maximum number of robots: 10

- Feeding lanes per robot: 26

- 1 SPR can replace 2 CPR's (and vice versa)

SF Feeder Trolley

Feeder trolleys for fast changeover and setups.
Feeder trolleys come standard with the iFlex . An additional set of trolleys can be obtained for offline setup preparation. Changeovers can be then executed in just minutes.

- Trolley exchange time: Less than 1 minute

- Offline trolley preparation possible with offlinee setup assistant factory software

- Maximum number of feeding lanes: 68

- Tape Cutters: Optional

Tray Trolley

Stick Feeders

Quick solution for fitting any types of sticks. Feeds via dedicated, generic or custom lanes.
For feeding SMD and small odd form components in stick:

- Dedicated top plates for common stick components (with known EIA outlined dimensions such as SO-IC 8 to PLCC 100).

- Generic top plates. Immediate use of sticks for practically every component type.

- Customized top plates. Customized manufactured top plates for feeding large volumes of (mostly) non-standard components.

Accuracy Service

Accuracy verification service: measurement, verification and calibration. Including report.
Tools, services and reporting to guarantee placement accuracy, year after year.

- Measurement results per head in CpK

- Automatic placement offset correction

- Offset correction verification Reporting

Feeder Service Shop

Placement Force Service

Placement force verification service, including report.

- Tools, services and reporting to guarantee placement force, year after year.

- Measurements per head in Newton Reporting

Feeder Service Shop

For feeder maintenance and repair down to part level, including tools for analysis and calibration. Quick return of feeders into production.
Lower your feeder inventory by controlling feeder maintenance, performance verification, repair and calibration. All at hand in factory for quick return of feeders into production.