ERSA EXOS 10/26 Reflow Soldering Machine
Ersa answers the demands of electronics manufacturing for pore-free solder joints - especially for power electronics and high-reliability technology - with the EXOS 10/26, a convection reflow soldering system with 22 heating chambers and 4 cooling zones as well as a vacuum chamber after the peak zone, which can reduce the void rate by an impressive 99%. Thanks to intelligent features, the EXOS 10/26 can produce particularly economically and "void-free".
Technology Highlights Reflow Soldering System EXOS 10/26
4-part conveyor (infeed, preheating and peak, vacuum, cooling zone) also as dual track
Perfect synchronization of the assemblies and transitions thanks to sensor-monitored conveyor, no external infeed module required
Maintenance-friendly and lubricant-free roller conveyor in the vacuum module
Optimum access to the vacuum chamber through lifting unit from above
Optimum temperature profiles through medium-wave emitters in the vacuum module
Maximum machine availability thanks to fast removal of the conveyor unit in the vacuum module
Part-integrated vacuum pump on separate module carrier for easy and fast maintenance
Innovative cleaning system SMART ELEMENTS®
EXOS 10/26: Safe processes, maximum throughput - minimum footprint thanks to innovative transport system
EXOS 10/26: Roller transport - highest assembly quality and machine availability
EXOS 10/26: Medium-wave emitters - optimum temperature profiles with vacuum process
EXOS 10/26: Vacuum module - maximum safety and ease of maintenance
Technical data Ersa Reflow Soldering System EXOS 10/26
| Dimensions | |
| Length | 7,875 mm |
| Height | 1,969 mm |
| Width | 2,195 mm |
| Weight with options | 5,000 kg |
| Conveyor system | |
| Working width | 50-630 mm |
| Transport speed | 20-200 cm/min |
| Working width (centre support) | 100-630 mm |
| Transport over ground | 820-980 mm |
| Throughput height | +/-35 mm |
| Pin chain transpor | 5 mm overlay |
| Centre support, strap height | 11 mm |
| Heating system | |
| Convection rate (except vacuum chamber) | 100% |
| Soldering zone | 2 top/2 bottom |
| Volumetric flow/module | 500 m3/h adjustable, Multijet |
| Nominal power/modul | 3,3/4,5/9,0 kW |
| Convection heating modules | 11 top/11 bottom |
| Heating system vacuum chamber | 2x regulated (4,8/6,8 kW) |
| Preheating | 9 top/9 bottom |
| 3 medium wave heaters | 1x set (4 kW) |
| Vacuum chamber | |
| Chamber volum | approx. 110 l |
| Ultimate pressure | up to 10 mbar |
| Pump capacity | up to 240 m3/h or 5,3 kW |
| Electrical data | |
| Voltage | 5-wire network, 3x 400 V, N, PE |
| Nominal power | 118-150 W |
| Voltage tolerance | +/-10% |
| Power reduced | 55 kW |
| Frequency | 50/60 Hz |
| Continuous power in operation | approx. 14-25 kW |
| max. back-up fuxe | 3x 100 A |
| Exhaust | |
| Exhaust nozzle | 2 pieces, each 150 mm (diameter) |
| Exhaust air monitoring per nozzle | |
| Extraction capacity per nozzle | 400 m3/h |
Jacky
Jacky